Martin Galpin | Racing Driver | number66.net

As a computer scientist, I find it hard to comprehend that you cannot always quantify engineering. Computers represent, in many respects, a form of perfect engineering, free from the burdens of materials, tolerances and the infinite physics of an environment. In theory, a given operation is entirely predictable whether it is invoked once, twice or a thousand times.

The same cannot be said for most forms of motorsport engineering. Despite absolutely every possible effort being taken to minimise variance, there is no guarantee that two engines, two chassis or two sets of tyres, for example, will ever perform equally – despite being manufactured to an identical specification. And so, I was wondering, if you cannot quantify the manufacturing itself, is it possible to at least quantify the performance gain between different engines?

Formula Ford and the legend of Patch

Ever since the hey day of Formula Ford, there have been stories of engines that have dominated the formula. And the legend that is Patch demonstrates this well.

Patch was a Kent engine with remarkable pedigree. It is most well-known for powering four different drivers to successive Formula Ford Festival wins - Roberto Moreno (1980), Tommy Byrne (1981), Julian Bailey (1982) and Andrew Gilbert-Scott (1983). Additionally in 1981, it also believed to have powered a young 21-year old Ayrton Senna to the RAC and Townsend-Thoreson championships, in the same works-run Van Diemen that Tommy Byrne piloted to victory in the Festival.

However, the origins of Patch are rooted earlier with a young South African driver called Trevor Van Rooyen.  In 1977, Van Rooyen piloted a semi-works run Royale RP24 with a self-built (but Minister badged) engine. That year, Van Rooyen won the RAC championship and in the process won a staggering 33 races. However, the following year (1978), Van Rooyen’s engine was destroyed in a test session and the South African returned to his native land. For the record, Van Rooyen went on to enjoy a distinguished career which included winning the 1985 South African Formula Two championship.

Leading Engine builder Graham Fuller (Minister International) subsequently repaired the broken block, welding a ‘patch’ of aluminium where the block was damaged. The engine then returned to racing during the 1980s and to claim its place in history.

Whilst many would argue that much of the latter successes of ‘Patch’ was due to powering a works Van Diemen chassis, the dominance of which would invariably attract the fastest drivers anyway, the legend of ‘Patch’ continues to be known as the greatest advantage a Formula Ford driver could possibly have.

Formula Ford engine power and torque curves

The following is the dynamometer chart from my Formula Ford (1600 Kent) engine when it is was rebuilt in January 2009.

The vital statistics are that at the time of the rebuilt, this engine produced 105.8 BHP at 5800 RPM and 148.8 NM/torque at 4400 RPM.

The problem is that with only data from a single engine, who is to say whether or not this is a strong engine? What’s more, any comparison would only be valid if it were also from the same dynamometer. However, after a year of racing in Formula Ford I would suggest that immediately after being rebuilt, this engine was average. It was not poor but it was also not great and as the season progressed and the engine ran hotter, it became an obvious disadvantage.

But my question is, what did this disadvantage really do to my laptime?

rFactor for real world simulation

Image Space Incorporated have been producing world class simulations for over a decade and the latest incarnation of which is rFactor. Consumer distribution is almost exclusively online and the success of which is demonstrated by the large, dedicated and vibrant community of contributors it has amassed. GMotor2, the 3D and physics engine behind rFactor is utilised and licensed in many other popular sim racing titles including GTR2, ARCA Sim Racing and RACE – The Official WTCC Game. What’s more, Formula One teams including Williams F1, Red Bull and Ferrari use a (albeit customised) version of rFactor (and gMotor2) for their in-house simulators.

I could have approached this problem using a headless simulation such as Bosch’s LapSim. However, as a driver, the benefits of using an interactive simulation are too attractive. None the less, in the future, I might still do this and it would be interesting to further validate the results.

A more accurate Formula Ford for rFactor

In an attempt to answer this question, I have modelled the physics of a Formula Ford 1600 that is as close to my Swift SC94 Formula Ford as possible. In the process, I have accurately modelled the suspension geometry, imported the power and torque data from my engine and re-profiled the tyre slip curve to one that resembles the Avon ACB10.

To demonstrate its potential, the following is a comparison of two similar laps (within one tenth of a second) of the Silverstone National circuit. The blue trace is the actual speed (mph) sampled from my Swift SC94 on 27 June 2009 whilst the red line is the same speed sampled from a simulated lap of the same circuit.

It would be unrealistic to assume that the two traces would perfectly overlap. This particular lap of data was sampled during race conditions and at the time I was dicing closely with two other competitors. There is also a degree of precision lost in comparing data sampled from two different loggers (one of which being virtual) as there is a small variation in actual sample frequencies. Finally and inevitably, there are small inaccuracies in both the Formula Ford physics and indeed the ISI model of the Silverstone circuit (Formula One teams will have access to much more accurate surface data, for example).

However, for the purposes of answering my question, it is sufficient and accurate somewhere in the region of about 2-5% at terminal speed (comparing speed and RPM).

The following video is two sample laps of Silverstone National circuit using the simulator (one of which produced the simulated data shown above).

One final note before I move on. Whilst I would love to contribute this work to the rFactor community and make it available for download, I can only take credit for remodelling the physics of the car. The artwork and 3D model itself originates from the impressive netkar PRO and doing so would be a violation of their copyright and intellectual property. The original conversion of the car encountered similar problems and for those reasons I will continue to respect the rights of these parties but thank them for their hard work.

Building three more powerful engines – artificially, that is

I have remodelled the engine power and torque curves three times – with two, five and ten more horse power. This is obviously theoretical; a real engine producing more peak power would do so with a entirely different power curve. If anybody has dynamometer data from their own Formula Ford engine please drop me an e-mail.

Running the experiment

I have run four separate 20-minute simulations of Silverstone. In order to minimise driver inconsistency I will be using the worlds best test driver – the computer. This enables me to run four near identical sessions. Internally the rFactor AI uses predefined way-points on the circuit to drive each lap.

A summary of each session is shown in the table below.

The following chart shows the individual lap times for each session run.

Finally, the following two charts show the speed and RPM traces respectively, for the fastest lap in each session.

Making sense of it all

I don’t think there is any particular surprises in the results. The fastest overall lap time was set using the most powerful engine. Ten extra horse power yielded a lap time of 62.626 seconds or 1.105 seconds faster than the best lap time set with the standard engine. Similarly, the average lap time was slightly faster still at 1.113 seconds.

An extra five horse power produced a fastest lap time of 63.298 seconds, 0.433 seconds faster than the standard. On average, it was 0.463 seconds faster.

With just two more horse power, the best lap time was 0.183 seconds faster than standard and on average 0.202 seconds faster.

Broadly speaking in this experiment, one horse power equates to roughly a 0.1 second per lap performance. Obviously, this will vary from circuit to circuit.

Back to reality

During the National Formula Ford race weekend in June I qualified in 7th position with a best time of 63.986. This was 1.216 seconds off the pole position time of 62.770, set by Rory Butcher. For the record, I did not test before this weekend and this qualifying session was the first time I had driven a Formula Ford 1600 around the Silverstone National circuit. I was also driving with a left-rear slow puncture caused by a broken tyre valve core.

If we assume that there was a couple of tenths to be found through familiarisation with the circuit, that brings us close to the fastest simulated time of 63.731. Likewise, Butcher’s pole position time of 62.770 is equally close to the best simulated lap time of 62.626, set with ten extra horse power. However, I would suggest this is probably more coincidence than it is scientific fact. An interesting coincidence, none the less.

Concluding with the caveats

Ultimately, there are many caveats to the conclusions drawn from this experiment. I will reiterate that the remodelled power curves are artificial and in many ways, unrealistic.

There is no allowance for engine wear – at the Silverstone race weekend my engine had run for around 400 miles and probably no longer produced 105.8 BHP at 5800 RPM. However, this works both ways and it could actually mean a horse power differential closer to ten, after all.

The same gear ratios were used for each run (2.40, 1.74, 1.43 and 1.17). These are also the same ratios used during the race weekend. With ten extra horse power, I would expect to run longer gear ratios and suggest this would see a further reduction in lap time. The flat line at the end of the straights on the RPM trace confirms that fourth gear is indeed too short.

Ideally, this experiment would need to be repeated a high number of times before the data is collated and analysed. Unfortunately, one reality of using a real-time simulator such as rFactor is that each 20-minute simulation takes 20-minutes to complete. A headless simulator, such as LapSim, would be able to repeat simulations at a much faster rate and as such produce more reliable results.

As far as I am concerned, this experiment has demonstrated that despite its caveats, a small horse power advantage offers a quantifiable and not insignificant reduction in lap time on the Silverstone National circuit. But even more, it has demonstrated what a brilliant and accurate simulation rFactor really is.

Every now and then I sit and wonder – what ever happened to my old Sheane? This particular Sheane Mk1 Formula Vee was the first racing car I ever drove (Bruntingthorpe, 2005) and after racing for a year in the 2005 championship, the Sheane became a donor for what would ultimately become our championship-winning GAC. The chassis and bodywork found salvation on eBay, never to be seen again. Until now, that is.

Earlier today, whilst aimlessly browsing the magazine stand at Tesco, a somewhat odd-looking, green single seater on the front of Practical Performance Car magazine happened to catch my eye. “That’s a Formula Vee“, I thought to myself before a double-take revealed that it was in fact my old Formula Vee.

Rob Medhurst has spend the three ensuing years from that eBay auction rebuilding the bare chassis to a road-legal, road-registered single seater. What’s more, it has even achieved SVA (Single Vehicle Approval) homologation in its own right. What ever Rob’s motivation, I wish him the best of luck and I am genuinely happy that the infamous Sheane lives on. After all, he even kept it as number 66.

The car is now for sale once more for offers in the region of £7000.

The DriverDB competition to win one of three places in the Grand Prix Shootout has expired and place were won by Karline Stala (Latvia, 7038 votes), Martin Short (New Zealand, 1945 votes) and Richie Stanaway (New Zealand, 1068 votes). Congratulations to the winners and I wish them the best of luck in the competition.

At my last count, I believe I raised somewhere in the region of 1600 votes (I can’t be certain of the actual amount due to the unreliability in how votes are recorded). You may be wondering in that case why I did not win a place amongst the final three. On 24th September the voting rules were changed and my votes effectively void.

I have to admit, I’m not entirely surprised. I knew there was only two real outcomes; either I would win a place or I would be disqualified. But none the less, I can’t help feeling slightly disappointed because ultimately I did invest significant effort in the competition.

This is the story of how I achieved my votes and why I believe it was wrong to change the rules and disqualify me.

The Original Rules

When the competition began, I started to think of how I could maximize the number of votes I could achieve. The nature of the contest naturally suits those with ties to large organisations, marketing companies or access to large distribution lists.

The rules for the competition were relatively simple. Of the six relevant clauses the following were of particular interest to me.

Essentially, the competition will allow one vote per e-mail address and up to ten votes per IP address per e-mail domain. In theory, the rules allow for one person to vote up to ten times using Hotmail, GMail, Yahoo or any other provider. And I’m sure that they did.

The reality is that whilst immediate family might have the patience to register tens of e-mail accounts across the Web, it isn’t going to win you the competition.

I needed something more. I wanted to ensure that I achieved the maximum number of votes allowed within the rules. I also wanted to make sure it was as painless and as simple as possible for the voter.

The following diagram shows my solution – aptly named the Grand Prix Shootout Vote-O-Matic.

Grand Prix Shootout Vote-O-Matic

Essentially, the Grand Prix Shootout Vote-O-Matic made it simple for a single voter to register the maximum number of votes allowed under the rules.

The voter initially enters his or her e-mail address into the Vote-O-Matic on my website. Upon submission, this fires an XMLHttpRequest to a webservice, also on my web server, which itself fires another call to a webservice on a Mail Relay I had set up.

The Mail Relay creates ten unique e-mail addresses for four different e-mail domains, each of which are configured to forward to the voters original e-mail address. These addresses are then passed back to the webservice on my web server and finally back to the Vote-O-Matic via JSON.

For each e-mail address (40 new plus the one original), an iframe which contains the voting form is created dynamically. The e-mail address is then injected into the form and at scheduled intervals (for 30 seconds), each form is submitted (the intervals are delayed to prevent the browser DOM becoming overloaded and causing a Denial of Service on the DriverDB server). At the this point the vote has been cast. (NB: 40 votes is an arbitrary number I felt was sufficient to win).

In case you are wondering, the Raison d’être for submitting votes in this way (using Javascript and iframes) is to ensure that each vote still originates from the users IP address and not my webserver.

The user now receives 41 validation e-mails in their original inbox and they must manually confirm each vote individual before it is valid.

Ultimately, both the IP address that submitted the vote and the IP address that confirmed the vote match and every e-mail address continues to be manually validated by the voter. This process is the same as a voter manually registering a number of e-mail accounts and voting multiple times.

For a demonstration of the Grand Prix Shootout Vote-O-Matic see the video below.

The Unfair Advantage

I believe that Mark Donohoe would have called this The Unfair Advantage. I also believe that Perry McCarthy would have done the same (given his history with the Racing for Britain programme).

Alternative interpretations of rules is as much a part of motorsport as the racing itself. You could in fact argue that in modern Formula One it is the greater force. You can take this years double decker diffuser row as a case in point. I consider the Grand Prix Shootout Vote-O-Matic to be my diffuser – my way of performing up to the maximum allowed by the rules.

I would like to point out that at no point did I attempt to deceive the organisers of the competition. Each unique e-mail address was an obvious collection of random characters. I could have generated e-mail addresses against a word list to create more authenticate looking addresses. What’s more, the pool of subdomains was also kept intentionally small.

A Late Addition to the Rules

On 24th September an e-mail was sent to all participants in the competition introducing a new clause to the rules.

The first part of this clause is obviously directed at the Grand Prix Shootout Vote-O-Matic where as the latter is not applicable to me.

In my opinion, this addition to the rules confirms that the original rules were not broken. Whether it is in the “spirit of the rules” is a matter of opinion and I have made mine open.

The outright winner of the competition, Karline Stala, did so with 7038 votes. However, despite 7038 votes there are no more than 4200 unique IP addresses. I would be interested to understand the voting pattern that produces this and I would welcome a raw log of all votes (including my own) to be published and made accessible.

Not Hard Done By

I would like to reiterate that I actually do not feel hard done by. I knew that the Grand Prix Vote-O-Matic would either see me win or be disqualified but I felt that it was an interesting enough story the share none-the-less. I am content in the knowledge that I did in fact secure enough votes to win a place in the Grand Prix Shootout and I would like to extend my thanks to all those who voted for me.

If we are to learn one thing from this story it is this. Internet voting, of any kind, is and will always be inherently insecure. In the words of one of the worlds most influential computer security experts, Bruce Schneier:

Brands Hatch was another disappointing and frustrating weekend for me. The car overheated in qualifying, got hotter in the first race and then even hotter in the second, eventually culminating in another retirement. Regrettably, it is now mathematically impossible to win the Midland South Formula Ford Championship – even if I were to win both of the final two races at Mallory Park in September. It is now time to start thinking about what we do for the end of season trophy events (Formula Ford Festival and Walter Hayes Trophy) – and that might mean missing them altogether.

© David Galpin

Going into qualifying I was quietly optimistic that we would have a good session. Despite managing only 20-laps in testing on Wednesday after the clutch seals went, I have always enjoyed the Brands Hatch circuit and was looking forward to the first real weekend after winning at Mallory Park. However, my session was interrupted by a plug lead which had worked its way loose (creating a misfire) but after I rejoined I did a time good enough for sixth on the grid. This again was not quite what I had expected but considering it was another broken session, I was content none the less.

I was anticipating the races would be quite close – Brands Hatch is a difficult circuit on which to overtake for any category. After getting a decent start, I tucked in behind Cormac O’Neil in fifth place and followed him closely for the opening laps. I was slowly losing his tow but there was a breadth of air opening between myself and the following car of Adam Quartermaine. I felt faster through Paddock, Druids and Graham Hill but I wasn’t 100% sure where exactly I was losing out. Upon reflection, this suggests it was straight line speed.

At around lap seven, my engine temperature rose considerably to 100 degrees. Being conscious of possible serious damage I began short shifting gear changes to keep the revs low and generally driving slower. I was aware that if I was to DNF this weekend, my championship would be over. After a couple of laps at this speed, Quartermaine had closed up and was now looking to pass me. I held on for as long as I could, now with water temperature spiking at at almost 110 degrees but Quartermaine inevitably passed on the start and finish straight.

It was only two further laps before the race was stopped due to an accident at Clearways and I coasted my way back to the pits to finish seventh overall.

© David Galpin

After examining the car we were at a loss as to what had caused such severe overheating. This new Scholar engine has always run hot and has never delivered the power it promised. Since Anglesey we have been trying to cool it down having tried new radiators, holes in bodywork, water wetter and everything we could think of. The radiator cap seal was broken, perhaps this was causing the water system to de-pressurise (at which point water would boil at a lower temperature)? This was changed as a precaution before race two.

The grid for race two was determined by the finishing positions for race one and I would start on the fourth row. I made another decent start and formed the back of a seven car train to the lead, behind Quartermaine, O’Neil and Parr. After a couple of laps and a few failed opportunities to get past, Quartermaine ran wide on the entry to Paddock and I slipped up the inside to move up a place. There was now a brief gap up to O’Neil which I managed to close fairly quickly. Malvern was leading but appeared slower than those chasing and Butcher, Grady, Parr, O’Neil and myself were all nose to tail behind him. Whilst I felt faster than the cars ahead of me, I couldn’t see an opportunity to make a pass – I would lose ground between Clearways and Paddock but then catch back up before the exit of Graham Hill.

The next time around, O’Neil spun on fluid whilst turning into Graham Hill Bend and I moved up to fifth position. At this point it was clear that the overheating had returned. Once again, I backed off to try and let the engine cool for a couple of laps but before long I was shown the Black and Orange flag for a mechanical problem and forced to retire to the pits. The Clerks felt that the fluid on the circuit was from my car and whilst I do not know if this was the case (it felt more like oil on the track not water to me), if it was, I can only apologise to those it affected. Had I finished the race, there was an opportunity for at least a podium as championship contenders (and race leaders) Butcher and Malvern finally had their inevitable championship collision at Graham Hill Bend on the penultimate lap.

And so that signalled the end to a very difficult, frustrating day. It is hard to imagine that there isn’t now lasting damage to the engine (piston rings and head gasket) and so if it was bad before, it is now worse. Our first Scholar engine lasted just 50 miles before the crankshaft broke and destroyed the block and now this one has been down on power and overheating right from day one. It really is heartbreaking considering Rory Butcher also runs with a Scholar that even Alan Wardropper admits is “exceptional” when it comes to horsepower.

For me, it is a shame for we are now no longer able to win the Midland South Championship. I have to admit, whilst I realise that in some ways it is due to circumstances (the Pembrey National rounds were cancelled and replaced by the Brands Hatch Midland South rounds becoming National, plus the Donington Park race being cancelled) it is a shame that in the Midland South Championship there are fewer non-National rounds than there are National (5:4). Effectively, that has unintentionally put bias towards competitors who score well at National meetings but don’t enter stand alone Midland South rounds.

We have persevered with our Swift SC94 and its engine all year and on reflection I think we have done well to achieve what we have. However, is it worth entering the Formula Ford Festival and Walter Hayes Trophy with the car in its present state? As it stands, it is hard to imagine achieving anything more than a top ten in either. I cannot afford an engine rebuild and our lack of testing this season has meant we never have fully addressed the cars handling characteristics. It’s frustrating because I feel I am driving well, better even than in 2007 but without the platform to show it.

Thanks again to everyone who helped me this weekend and those who came to support and spectate! Thanks also to David Galpin for the photographs!

© David Galpin

For a second time this year we arrived at Donington Park only to leave without a race due to subsidence of the track between McLean’s and Coppice. And just like earlier in the year, despite conditions becoming clear, the Clerk of the Course was forced to abandon the day on safety grounds.

I think this would be a good opportunity to reiterate a previous post - the 2010 British Grand Prix isn’t going to happen.

Even before the circuit became unsafe, it very quickly became a bad day for us and a far cry from the euphoria of one weekend ago. We were served a technical infringement during scrutineering based on Formula Ford regulation 4.1, reading “Any device designed to augment aerodynamically the downthrust on the vehicle is prohibited, as are aerofoils, nose fins or spoilers of any type.”.  This was in relation to the one inch peice of floor forward of the sidepods (it can be seen in this photo). I do not intend to write much about this because in any case it was rectified, however, what I will say is that this floor has been on the car since 2004 and in that time has been raced by at least three different drivers. No competitor has ever protested the eligability of the floor and for these reasons I feel that is was unreasonable to prevent me from qualifying until it was removed. So, Nick Brown and Neil went to work on the floor with an Angle Grinder generously donated by Paul Mason. Thanks to everyone for their help with this.

We eventually made it out to qualify after the session had started and I managed five laps before the session ended. To makes matters worse, during this time I had no clutch for what turned out to be leaking clutch seals. And having never been around the Grand Prix circuit before and under the circumstances, qualifying fifth was not a bad result.

However, it was very wet and we had a lot of work to do to make it on the pace. Over the next couple of hours it continued to rain – sometimes hard, occasionally drizzling. At one point it even dried. However, before the main event Superleague Formula qualification had finished, the activities on track were suspended due to flooding on the track between McLean’s and Coppice. With our race scheduled late in the day (at 1745), we were told that a decision would be reached by 1700. Indeed it was and we were informed that Superkart qualification would be the first session to resume on track, followed by our race. We arrived in the collecting area, lined up on a dummy grid and waited to be released to the circuit. We waited for half an hour before we were told the day was cancelled. So here are my questions:

• After this exact same problem occurred during June at our previous Donington Park round, what steps were taken to rectify the issue and prevent it from occurring again?
• Assuming any were taken, why is it that these steps proved insufficient?
• What steps will be taken to reimburse the BRSCC for a second cancelled meeting?
• In turn, what steps will be taken to see that all competitors will be reimbursed for the significant costs incurred (not simply our lost entry fee) in attending a second meeting with no racing?
• What steps will the MSA/FIA take in ensuring that safety standards, in all weather conditions, are sufficient to justify their permit?